
Inverter/Charger Installation
975-0639-01-01 Rev A 1–23
This guide for use by qualified personnel only
Step 4: Installing the DC Switchgear and Connecting the DC Cables
DC Connection Precautions
Recommended
Cable Sizes and
Lengths and Fuse
Size
For recommended DC cables and fuse sizes, see Table 1-2 and Table 1-3 on
page 1–15.
Preparing the
Cables
Cut the negative and positive cables to the required length. Strip off enough
insulation so you can install the terminals you will be using.
Use of crimp connectors – The connector should have a 3/8" stud size to
connect to the Conext SW. If a crimp connector is used, it should be crimped
using the tool indicated by the connector manufacturer.
Attach the connectors to the ends of both cables. Make sure no stray wire
strands protrude from the connectors.
Guidelines for
Routing the DC
Cables
Follow these guidelines to ensure maximum performance.
• To reduce the chance of radio frequency interference, keep the positive and
negative cables close together—ideally, held together by straps, loom, or
insulated clamps at regular intervals.
• To ensure maximum performance from the inverter/charger, do not route your
DC cables through a DC distribution panel, battery isolator, or other device
that will cause additional voltage drops. The exception is the DC fuse and
Disconnect or the DC circuit breaker which is required at the battery to
protect the DC wiring.
• To help avoid damage caused by reverse polarity battery connection, it is a
good idea to mark each end of each cable to identify it as a positive (red) or
negative (black) cable before routing the wiring.
ELECTRICAL SHOCK HAZARD
Connect and disconnect DC wiring only after opening and locking out the
disconnect switches or breakers at all AC and DC sources.
Failure to follow these instructions can result in death or serious injury.
ELECTRICAL SHOCK AND FIRE HAZARD
Route the cables away from sharp edges that can cut into or scrape the
insulation. Wires can become exposed. Avoid sharp bends in the cable.
Failure to follow these instructions can result in death or serious injury.
ConextSW-NA-InstallationGuide.book Page 23 Thursday, December 20, 2012 2:05 PM
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